Reached into the dressing gown pocket for my current 'beater' and yowch!... what the... aw nuts!
God knows how that happened? OK it's a bit of junk really (honestly it really is horologically awful) and I only bought the mag to which it was taped to try out something this size before committing to a real one; but it wears well and those big indices are welcome to ever aging eyes. So I resolved to fix it up by sourcing a pocket watch glass or such like to replace the plain flat (theatrical 'sugar' glass) original fitment. The recess is 42.2mm diameter in which sits a PTFE sleeve to recieve the crystal which reduces the inner diameter to around 41.2mm. The nearest crystal I could trawl up on the Bay was 41,5 which I reckoned would be a nice press fit but more fannying about and delay would ensue and in the back of my mind I figured I might still have to make up some kind of cup chuck or mandrel should the replacement's diameter need shaving down. ...LIGHTBULB!... If I'm going to have to fire the lathe up then why not make one?
Every catastrophe holds the seeds of opportunity and in this instance it came in the form of a couple of chunks of 8mm thick acrylic printing blocks kindly proffered by the mem'sahib Mrs. Guvnah from her card-making kit. Nice one sweetheart! A plan and sequence duly took shape.
A half hour with a piercing saw delivered up a couple of blanks of 44m nominal diameter and centre punched ready to be stuck (double sided tape) to a circle of sacrificial flooring tile material which was then in turn centred onto the lathe's faceplate using a conical centre in the tailstock locating in the block's centre punch mark. (double sided tape = great stuff).
Not having a radiusing attachment of sufficient (or indeed any) size my plan of doming the acrylic wasnt really feasible so I thought I'd take a different tack and experiment around a shallow truncated cone section using the cross slide set over to about 10-15 degrees. There was nothing CADded up (which is what I usually do), I just set it up by eye and nudged it a bit as the cut proceeded to make the cone and then faced it off to produce a raised flat top about 20mm in diameter. Here it is fresh off the lathe.
The inner face is going to be left flat in this case but I shall be having a crack at dishing out the inside on Mk2 when I've put together a radiussing jig.
The lathe gives an pretty smooth finish with fresh bits which I found was greatly improved on the final skimming and spring cuts by holding a small paintbrush lightly charged with white spirit against the acrylic and tracking the cut with it both ways, in and back out.
From thereon it's a matter of taking it through various grades of wet lapping starting at 800 grade and working through 1200, 1500 and finally 2000 grit wet 'n dry papers.
Then it's onto the Dremelling with one of those little micro-mops and good old Solvol Autosol. This was used neat and liberally at first...
...and then using ever increasing drips of white spirit to thin it and heighten the polish and which also keep it all cool. This gave a pretty good clarity to the acrylic but no matter how judicious I was I kept getting stubborn smears where it had momentarily dried out under the mop. At this stage it also showed up the flaws and minute dinks that couldn't be seen through the lapping stage...
...so it's back to the Autosol routine until they're removed. There was also an OEM centre line laser etched into one side of the printing block which was particularly persistant! Bit of a brain-fart there; I should have set it up in the lathe the other way round and it would have been faced off in 3 seconds flat rather than half an hour.
However I finally got it to the clear, dint free but slightly smeared state and my patience was beginning to wane, I wanted a quick Saturday afternoon fix here. Time to raid the bathroom for mystical polishing unguents...
In this case it's "Pearl Drops" (I think it'll be similarly named worlwide) and I suppose the smoker's dry powder type toothpaste (Eucryl?) would do the same if not a better job. This was hand rubbed not Dremelled and did a fantastic job of giving a bit of a 'glint' to the acrylic. I'm happy enough with it for its intended end use.
I decided to do away with the PTFE sleeve as it threw a nasty white perimeter around the dial which seemed inconguous and dare I say it 'not contemporary' with the old flieger style of the watch it's pretending to be. the 'glass' was turned to be sliding fit in the recess and to be fixed in with a carefully applied bead of silicone based adhesive to allow for stress free swapping out of the several iterations I intend to try out. (gonna have a little play)
Here it is in situ...
Oof! (sucks air through clenched teeth) ..it needs a radius I think. I knew I should have done it when I had the chance.
Oh crikey that's a bit erm... what's the word I'm looking for here? Odd? Amusing? Obtrusive? Butch? Unfinished? Industrial (I like), Agricultural? Fugly? From the right angle though it looks great
For a first attempt I'm mightily chuffed and it's put an otherwise dead junker back into rotation. My laddo's can now play 'tents' with my dressing gown all they like and I know they won't crack this behemouth of a crystal. In fact you could pound it with a 3lb adjusting hammer and the case back would give out first I'm certain.
I do like that truncated conical section and might work on that idea. I'm also thinking that some sort of turned bronze/ally bumper ring might enhance the design and prevent the edge chipping that would otherwise and inevitably result from frequent wear. I've been toying with a chunky "construction site" style watch for a few years and have a few blanks bored out in anticipation.This bad lad looks like it wants to be the test bed for that project. Wonder if I can machine some sort of light guide/edge illumination into it? God knows there enough room for modifications inside that mahoosive case that comically swamps the miniscule and ambitiously over-stretched and under-specced movement!
Critique, opinions, ideas and advice welcome as ever
The Guv.

God knows how that happened? OK it's a bit of junk really (honestly it really is horologically awful) and I only bought the mag to which it was taped to try out something this size before committing to a real one; but it wears well and those big indices are welcome to ever aging eyes. So I resolved to fix it up by sourcing a pocket watch glass or such like to replace the plain flat (theatrical 'sugar' glass) original fitment. The recess is 42.2mm diameter in which sits a PTFE sleeve to recieve the crystal which reduces the inner diameter to around 41.2mm. The nearest crystal I could trawl up on the Bay was 41,5 which I reckoned would be a nice press fit but more fannying about and delay would ensue and in the back of my mind I figured I might still have to make up some kind of cup chuck or mandrel should the replacement's diameter need shaving down. ...LIGHTBULB!... If I'm going to have to fire the lathe up then why not make one?
Every catastrophe holds the seeds of opportunity and in this instance it came in the form of a couple of chunks of 8mm thick acrylic printing blocks kindly proffered by the mem'sahib Mrs. Guvnah from her card-making kit. Nice one sweetheart! A plan and sequence duly took shape.
A half hour with a piercing saw delivered up a couple of blanks of 44m nominal diameter and centre punched ready to be stuck (double sided tape) to a circle of sacrificial flooring tile material which was then in turn centred onto the lathe's faceplate using a conical centre in the tailstock locating in the block's centre punch mark. (double sided tape = great stuff).
Not having a radiusing attachment of sufficient (or indeed any) size my plan of doming the acrylic wasnt really feasible so I thought I'd take a different tack and experiment around a shallow truncated cone section using the cross slide set over to about 10-15 degrees. There was nothing CADded up (which is what I usually do), I just set it up by eye and nudged it a bit as the cut proceeded to make the cone and then faced it off to produce a raised flat top about 20mm in diameter. Here it is fresh off the lathe.

The inner face is going to be left flat in this case but I shall be having a crack at dishing out the inside on Mk2 when I've put together a radiussing jig.
The lathe gives an pretty smooth finish with fresh bits which I found was greatly improved on the final skimming and spring cuts by holding a small paintbrush lightly charged with white spirit against the acrylic and tracking the cut with it both ways, in and back out.
From thereon it's a matter of taking it through various grades of wet lapping starting at 800 grade and working through 1200, 1500 and finally 2000 grit wet 'n dry papers.
Then it's onto the Dremelling with one of those little micro-mops and good old Solvol Autosol. This was used neat and liberally at first...

...and then using ever increasing drips of white spirit to thin it and heighten the polish and which also keep it all cool. This gave a pretty good clarity to the acrylic but no matter how judicious I was I kept getting stubborn smears where it had momentarily dried out under the mop. At this stage it also showed up the flaws and minute dinks that couldn't be seen through the lapping stage...

...so it's back to the Autosol routine until they're removed. There was also an OEM centre line laser etched into one side of the printing block which was particularly persistant! Bit of a brain-fart there; I should have set it up in the lathe the other way round and it would have been faced off in 3 seconds flat rather than half an hour.
However I finally got it to the clear, dint free but slightly smeared state and my patience was beginning to wane, I wanted a quick Saturday afternoon fix here. Time to raid the bathroom for mystical polishing unguents...

In this case it's "Pearl Drops" (I think it'll be similarly named worlwide) and I suppose the smoker's dry powder type toothpaste (Eucryl?) would do the same if not a better job. This was hand rubbed not Dremelled and did a fantastic job of giving a bit of a 'glint' to the acrylic. I'm happy enough with it for its intended end use.
I decided to do away with the PTFE sleeve as it threw a nasty white perimeter around the dial which seemed inconguous and dare I say it 'not contemporary' with the old flieger style of the watch it's pretending to be. the 'glass' was turned to be sliding fit in the recess and to be fixed in with a carefully applied bead of silicone based adhesive to allow for stress free swapping out of the several iterations I intend to try out. (gonna have a little play)
Here it is in situ...

Oof! (sucks air through clenched teeth) ..it needs a radius I think. I knew I should have done it when I had the chance.

Oh crikey that's a bit erm... what's the word I'm looking for here? Odd? Amusing? Obtrusive? Butch? Unfinished? Industrial (I like), Agricultural? Fugly? From the right angle though it looks great

For a first attempt I'm mightily chuffed and it's put an otherwise dead junker back into rotation. My laddo's can now play 'tents' with my dressing gown all they like and I know they won't crack this behemouth of a crystal. In fact you could pound it with a 3lb adjusting hammer and the case back would give out first I'm certain.
I do like that truncated conical section and might work on that idea. I'm also thinking that some sort of turned bronze/ally bumper ring might enhance the design and prevent the edge chipping that would otherwise and inevitably result from frequent wear. I've been toying with a chunky "construction site" style watch for a few years and have a few blanks bored out in anticipation.This bad lad looks like it wants to be the test bed for that project. Wonder if I can machine some sort of light guide/edge illumination into it? God knows there enough room for modifications inside that mahoosive case that comically swamps the miniscule and ambitiously over-stretched and under-specced movement!
Critique, opinions, ideas and advice welcome as ever
The Guv.