Thanks to all for the comments and the insights. Very much appreciated!
There is a chance that silicone grease also helps provide some additional water resistance. Here’s what I know without making the story too long.
After I graduated, my first job was doing electrical logging of oil and gas exploration wells with Schlumberger. Long tubes made of solid titanium held different types of electronics. (Schlumberger joked that outside of the aircraft industry they were the highest users of titanium) There was a large ‘connector’ that went from the armoured cable that shielded the wires and slid over the titanium tool. The cable and its supply on a huge drum allowed the tool to go 10,000+ feet into the well.
The tool had two spaced circular grooves to hold 2 o’rings. The o’rings had to be changed with new ones before any run into a well. The o’rings were about 1/4” thick and 3” in diameter. It was vital that the o’rings, grooves, and surrounding metal had to be slathered in silicone grease. We literally went through tubs of silicone. The connector was then slid over end of the tool and screwed securely in place.
During our training classes, experienced field engineers explained about the incredible downhole pressures and temperatures in a well. Any fluid under high pressure would push against the silicone and any imperfections in the o’rings. The silicone would ‘fill’ the imperfection(s) first and maintain a 100% high pressure seal.
The term imperfection is very broad. It is not necessarily a defect in the o’ring or the groove itself, but could it could be in the seating of the ring, or the pressure agent causing a breach in the seating and resulting in ‘flooding’. While silly, you could think of silicone as being the ‘finger in the dike’.
There were many times I unscrewed a connector, carefully slid it back, and saw pristine silicone grease, 2 clean o’rings, a bit more grease and then a sleeve of brown ‘mud’ that was waiting to get in. While called mud by the industry, it is actually quite a complex and multi-functional drilling fluid. There are other nasties downhole that do not coexist nicely with electronics.
Ever since, I have always used plumbers silicone grease for any installs/repairs involving o’rings or rubber gaskets. Guess what? I slather. (big box hardware stores carry small 1” tubs of high quality silicone grease. Grease ... not adhesive, lol)
My apologies for the lengthy saga and hope it adds to understandings.
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